Good Manufacturing Practice Manual

Good Manufacturing Practice Manual:


  • A comprehensive set of over 170 procedures and records covering all of the prerequisites included in CODEX and TS ISO 22002.
  • Prerequisite GMP programmes on food safety for food manufacturing: A comprehensive set of 67 prerequisite GMP programmes including those defined in Technical Specification ISO 22002:2009 Part 1.
  • Prerequisite GMP Programmes Verification Records: Prerequisite programme verification audit templates covering all 67 prerequisite programmes including those defined in Technical Specification ISO 22002:2009 Part 1.

Download Samples:

PRP 5.7 Storage

PRP 10.3 Allergen Control System

PRP 11.4 CIP Systems Prerequisites

PRP 16.3 Despatch and Distribution Prerequisites

PRP Record 10.1 Prevention of Contamination Prerequisite Programmes


Operational GMP Prerequisite Programmes Manual:


  • A set of 48 operational GMP prerequisite programmes example procedures and records.

Download Samples:

OPRP 2 Management of Pest Control

OPRP 2 Management of Pest Control Verification Record

OPRP 4 Management of Cleaning Validation

OPRP 6 Maintenance Verification Record


Prerequisite Programmes

In order to establish a food safety management system it is necessary to identify and provide adequate infrastructure and work environment to achieve food safety objectives.

Included in this package are comprehensive prerequisite programme/good manufacturing practice procedures which will accelerate your food safety management system implementation, simplify your hazard analysis and make your product safer.

Prerequisite programmes included in this part of the manuals include:

  • 1 Prerequisite Programmes

  • 2 HACCP Prerequisite Programmes

  • 3 Manufacturing Control Prerequisite Programmes

  • 4.1 Design and Construction of Buildings
  • 4.2 Environment Prerequisite Programmes
  • 4.3 Site Location and Standards

  • 5.1 Layout of Premises and Workspace
  • 5.2 Internal Design and Layout
  • 5.3 Internal Structure
  • 5.4 Equipment Design and Location
  • 5.5 Laboratory Facilities
  • 5.6 Temporary Structures and Vending Machine Facilities
  • 5.7 Storage

  • 6.1 Site Services
  • 6.2 Control of Water Supply
  • 6.3 Control of Boiler Chemicals
  • 6.4 Control of Air Supply
  • 6.5 Control of Compressed Air and Gases
  • 6.6 Lighting

  • 7.1 Waste Management
  • 7.2 Waste Container Management
  • 7.3 Waste Disposal
  • 7.4 Drainage Systems

  • 8.1 Equipment Prerequisite Programmes
  • 8.2 Equipment Hygienic Design
  • 8.3 Food Contact Surfaces
  • 8.4 Monitoring Equipment
  • 8.5 Equipment Cleaning
  • 8.6 Maintenance Prerequisite Programmes

  • 9.1 Purchasing Prerequisite Programmes
  • 9.2 Supplier Approval and Monitoring
  • 9.3 Control of Incoming Materials

  • 10.1 Prevention of Contamination
  • 10.2 Prevention of Microbiological Contamination
  • 10.3 Allergen Control System
  • 10.4 Prevention of Physical Contamination

  • 11.1 Cleaning Prerequisite Programmes
  • 11.2 Cleaning Agents and Equipment
  • 11.3 Cleaning Procedures
  • 11.4 CIP Systems Prerequisites
  • 11.5 Monitoring of Cleaning Effectiveness

  • 12.1 Pest Control Prerequisites
  • 12.2 Pest Control Programme
  • 12.3 Prevention of Pest Access
  • 12.4 Prevention of Pest Harborage
  • 12.5 Pest Monitoring
  • 12.6 Pest Eradication

  • 13.1 Personal Hygiene and Personnel Facilities Prerequisites
  • 13.2 Personnel Hygiene Facilities
  • 13.3 Personnel Canteen Facilities
  • 13.4 Protective Work Wear
  • 13.5 Medical Screening
  • 13.6 Illness Reporting Systems
  • 13.7 Personal Cleanliness
  • 13.8 Personal Behavior

  • 14.1 Rework Prerequisite Programmes
  • 14.2 Rework Storage Identification and Traceability
  • 14.3 Rework Usage Prerequisites

  • 15.1 Product Recall Prerequisite Programmes
  • 15.2 Product Recall Procedure Prerequisites

  • 16.1 Storage Prerequisites
  • 16.2 Warehousing Prerequisites
  • 16.3 Dispatch and Distribution Prerequisites

  • 17.1 Product Information Prerequisites
  • 17.2 Product Labeling Controls

  • 18.1 Food Defense System
  • 18.2 Access Controls


Prerequisite GMP Programmes Verification Records

For each of the 67 Prerequisite programmes in the GMP manual we provide a verification audit template including those prerequisite programmes defined in Technical Specification ISO 22002:2009 Part 1.


Operational GMP Prerequisite Programmes Manual

A set of 48 operational GMP prerequisite programmes sample procedures and records. Samples include:

  • 1 Hygiene and Housekeeping Management
  • 2 Management of Pest Control
  • 3 Control of Visitors and Sub-Contractors
  • 4 Management of Cleaning
  • 5 Dispatch and Distribution
  • 6 Maintenance
  • 7 Hygiene Policy
  • 8 Hygiene Code of Practice
  • 9 Glass Policy
  • 10 Ingredients Foreign Body Control Policy
  • 11 Metal Detection
  • 12 Nut Handling Procedure
  • 13 Control of Knives
  • 14 Control of Brittle Materials
  • 15 Glass & Brittle Material Breakage Procedure
  • 16 Control of First Aid Dressings

For each of the 16 operational prerequisite programmes we provide a corresponding validation and verification record.





By Carl Barton - Managing Partner. (Google+)

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