Prerequisite Programmes Manual

Our unique and comprehensive prerequisite programme templates laying out the Standards required to ensure you meet the prerequisite requirements of ISO 22000 and Technical Specification ISO 22002:2009


Here are more details of what is included:


  • Prerequisite programmes on food safety for food manufacturing: A comprehensive set of 67 prerequisite programmes including those defined in Technical Specification ISO 22002:2009 Part 1.
  • Prerequisite Programmes Verification Records: Prerequisite programme verification audit templates covering all 67 prerequisite programmes including those defined in Technical Specification ISO 22002:2009 Part 1.
  • Operational Prerequisite Programmes Manual: A set of 16 comprehensive operational prerequisite programmes including matching validation records and verification records.

Download Samples:

FSSC 22000 Food Safety Management System Compliance Summary - PAS 220

PRP 5.7 Storage

PRP 10.3 Allergen Control System

PRP 16.3 Despatch and Distribution Prerequisites

OPRP 2 Management of Pest Control

OPRP 2 Management of Pest Control Verification Record

OPRP 4 Management of Cleaning Validation

OPRP 6 Maintenance Verification Record


Operational Prerequisite Programmes Manual

A set of 48 operational prerequisite programmes sample procedures and records. Samples include:Here are some examples of the 48 operational prerequisite programmes records and procedure samples included:

  • 1 Hygiene and Housekeeping Management
  • 2 Management of Pest Control
  • 3 Control of Visitors and Sub-Contractors
  • 4 Management of Cleaning
  • 5 Dispatch and Distribution
  • 6 Maintenance
  • 7 Hygiene Policy
  • 8 Hygiene Code of Practice
  • 9 Glass Policy
  • 10 Ingredients Foreign Body Control Policy
  • 11 Metal Detection
  • 12 Nut Handling Procedure
  • 13 Control of Knives
  • 14 Control of Brittle Materials
  • 15 Glass & Brittle Material Breakage Procedure
  • 16 Control of First Aid Dressings

Prerequisite Programmes

Here is a list of the prerequisite programmes that you will recieve with this package:

  • 1 Prerequisite Programmes

  • 2 HACCP Prerequisite Programmes

  • 3 Manufacturing Control Prerequisite Programmes

  • 4.1 Design and Construction of Buildings
  • 4.2 Environment Prerequisite Programmes
  • 4.3 Site Location and Standards

  • 5.1 Layout of Premises and Workspace
  • 5.2 Internal Design and Layout
  • 5.3 Internal Structure
  • 5.4 Equipment Design and Location
  • 5.5 Laboratory Facilities
  • 5.6 Temporary Structures and Vending Machine Facilities
  • 5.7 Storage

  • 6.1 Site Services
  • 6.2 Control of Water Supply
  • 6.3 Control of Boiler Chemicals
  • 6.4 Control of Air Supply
  • 6.5 Control of Compressed Air and Gases
  • 6.6 Lighting

  • 7.1 Waste Management
  • 7.2 Waste Container Management
  • 7.3 Waste Disposal
  • 7.4 Drainage Systems

  • 8.1 Equipment Prerequisite Programmes
  • 8.2 Equipment Hygienic Design
  • 8.3 Food Contact Surfaces
  • 8.4 Monitoring Equipment
  • 8.5 Equipment Cleaning
  • 8.6 Maintenance Prerequisite Programmes

  • 9.1 Purchasing Prerequisite Programmes
  • 9.2 Supplier Approval and Monitoring
  • 9.3 Control of Incoming Materials

  • 10.1 Prevention of Contamination
  • 10.2 Prevention of Microbiological Contamination
  • 10.3 Allergen Control System
  • 10.4 Prevention of Physical Contamination

  • 11.1 Cleaning Prerequisite Programmes
  • 11.2 Cleaning Agents and Equipment
  • 11.3 Cleaning Procedures
  • 11.4 CIP Systems Prerequisites
  • 11.5 Monitoring of Cleaning Effectiveness

  • 12.1 Pest Control Prerequisites
  • 12.2 Pest Control Programme
  • 12.3 Prevention of Pest Access
  • 12.4 Prevention of Pest Harborage
  • 12.5 Pest Monitoring
  • 12.6 Pest Eradication

  • 13.1 Personal Hygiene and Personnel Facilities Prerequisites
  • 13.2 Personnel Hygiene Facilities
  • 13.3 Personnel Canteen Facilities
  • 13.4 Protective Work Wear
  • 13.5 Medical Screening
  • 13.6 Illness Reporting Systems
  • 13.7 Personal Cleanliness
  • 13.8 Personal Behavior

  • 14.1 Rework Prerequisite Programmes
  • 14.2 Rework Storage Identification and Traceability
  • 14.3 Rework Usage Prerequisites

  • 15.1 Product Recall Prerequisite Programmes
  • 15.2 Product Recall Procedure Prerequisites

  • 16.1 Storage Prerequisites
  • 16.2 Warehousing Prerequisites
  • 16.3 Dispatch and Distribution Prerequisites

  • 17.1 Product Information Prerequisites
  • 17.2 Product Labeling Controls

  • 18.1 Food Defense System
  • 18.2 Access Controls

Prerequisite Programmes Verification Records

We also provide a verification audit template for each of the 67 prerequisite programmes in the manual. This includes the programmes described in technical specification ISO 22002:2009 Part 1.





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